What is AQL (Acceptable Quality Level)?
AQL (Acceptable Quality Level) is a statistical quality control standard defined in ISO 2859-1 that determines the maximum acceptable number of defective units in a random sample from a production lot. AQL does not measure the actual defect rate of an order — it defines the threshold at which a lot is accepted or rejected based on sampling. The most commonly used AQL levels in consumer goods inspection are 0.0 for critical defects (safety hazards), 1.0 for major defects (functional failures), and 2.5 for minor defects (cosmetic imperfections). AQL sampling plans specify three parameters: the lot size, the inspection level (General Inspection Level II is standard), and the AQL value. Together, these determine the sample size and the accept/reject number. AQL-based inspection is the global standard used by importers, retailers, and third-party inspection companies including Tetra Inspection to make objective, statistically valid pass/fail decisions on production lots before shipment.
